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Ultrasonic atomized spraying for film production

Precise control of the atomization flow, low flow continuous spray, spray shape is easy to control and form (add spray robot arm), suitable for industrial application. By combining, the amount of atomization can meet any user's requirements.


Technical Parameters

Features:

◆ High stability

Made of high-performance titanium alloy and stainless steel, it is adaptable, corrosion-resistant, pressure-free, noise-free, no-nozzle wear and blockage, and high uniformity of atomized particles.

◆ Save materials and protect the environment

The spray impact is small, does not cause liquid splashing, and can reduce raw material waste and air pollution caused by back-spraying. The paint utilization rate of ultrasonic spraying is more than 4 times that of traditional two-fluid spraying.

◆ High controllability

Precise control of the atomization flow, low flow continuous spray, spray shape is easy to control and form (add spray robot arm), suitable for industrial application. By combining, the amount of atomization can meet any user's requirements.

◆ Easy to maintain

The liquid is transmitted to the spray head through its own gravity or low pressure pump and realizes continuous or intermittent atomization, no blockage, no wear, no noise, no pressure, no moving parts, no cooling water required when atomizing, small energy consumption, simple equipment, low failure rate, ultrasonic nozzle with self-cleaning function, daily maintenance-free.

◆ Widely used

Ultrasonic spraying equipment is mainly used in fuel cells, thin-film photovoltaic cells, thin-film solar coatings, perovskite solar cells, solar cells, graphene coatings, silicon photovoltaic cells, glass coatings, electronic circuits and other industries. The nozzle can be applied to a variety of solutions, and even sewage, chemical liquids, and low-viscosity oil mucus can be atomized and sprayed.

Technical Parameters:

product ModelKS-USP-FS620
Sprinkler operating frequency20-200KHz
Sprinkler power10-100W
Continuous spray volume   max20-1200ml/h/pcs, scalable
Effective spray width2-260mm/pcs, expandable
Spray uniformity<5%
Solution conversion   rate≥95%
Dry film thickness20nm-100μm
Solution viscosity≤50cps
Temperature range1-60℃
Atomized particles   (median)10-45 μm (distilled water), depends on nozzle frequency
Diversion air pressure   max≤0.15MPA
Input voltage220V±10%/50-60Hz
Movement modeXYZ three-axis,   independently programmable, 300*300*100mm
Control modePLC control, touch screen + buttons
Control the contentUltrasonic spraying, liquid supply, heating,   ultrasonic dispersion and other systems
Liquid supply modePrecision syringe pump
Ultrasonic dispersion system (optional)50 ml, 40K, biograde
Ultrasonic dispersion system power rating200W
Heating and drying system (optional)Yes, up to 200°C
Vacuum adsorption (optional)With, multi-zone vacuum adsorption, equipped with vacuum generator
Ultrasonic generatorFull CNC generator,   fully intelligent frequency, frequency chasing
Exhaust air outlethave
Total weightApproximately 180 kg
Accessory materialSheet metal spraying
Sprinkler core materialPiezoelectric ceramics,   titanium alloys